GENALOG UK CABLE ASSEMBLY - WIRE HARNESS - PREPPED WIRE AND CABLE
OPTIONS ON A VAST SCALE FROM SIMPLE CRIMPING AND HOUSING TO COMPLEX LOOMS & BOX BUILDS
UK Cable Assembly Harnessing & Box Builds
With our emphasis on offering the maximum supply chain solution, the ability for Genalog UK to manufacture cable assemblies and box builds has proved invaluable to many of our customers. The introduction of UL approval and ongoing investment in production equipment, production software and key personnel has strengthened our position in this market.
Our technical expertise and the advantageous pricing from our distribution partners, blended with our supply chain experience enables us to offer bespoke products with our second to none distribution service.
Wiring Looms
IPC rated and highly skilled operator team on hand to manufacture to the utmost quality for all assembly/harness/loom styles, from the very simple earth wire to complex military/aerospace ruggedised cables.
Box Builds
Genalog will work directly with full supply chain including metalworkers to delivery a complete box build solution based on your drawings. BOM and design. See our supply solutions for standard 12 month holding options even for box build!
Pre-prepped Wire
We are happy to put our automated equipment to good use 100% of the time, please enquire with your bulk cut, strip, tin, crimp enquiries. Ideal for those using UL rated Alpha-Wire.
Therefore please see some examples of our assembly styles offered below, but they are by no means the limits of our capabilities, please ask if you need something not shown here...
COAX
Military Circular
BNC
LVDS
IDC
Modular/ARINC
Hirose
Harwin Datamate
Harwin Gecko
Fan & Blower Prep
Molex
Header/Socket Cutting
Standard D-Type Looms
Custom Labelling
Precision Twisting
Automated Tooling and other Equipment
Helping make us as efficient and cost effective as possible is our dedication to the continual improvement to our production faculties. This could be from just expanding our ever growing (over 380 listed) range of tools consisting of applicators for automated machinery (see right) to bespoke job loading and management software developed in-house (Prodman).
All our machines undergo regular inspection and testing.
With this in mind it is more than likely we already have the tooling required for the job you need undertaking. We have automated production equipment for the following connector manufacturers: 3M, Tyco/Amp, Amphenol, Bel-Stewart (RJ styles), Cinch, Circuit Assemblies, Deutsch, Don Connex, FCI (JAE), Fischer, Glenair, Harting, Harwin, Hirose, ITT Cannon, JST, Kings Electronics, Lemo, Lumberg, Molex, ODU, Oupin, Radial, Samtec, Souriau, Takbro, Viking and Yamaichi and many more to various mil-spec.
Wire & Cable Cutting
Strip & Crimp
Precision Strip
Coax & Multicore Cable Multi-proccess Stripper
Bespoke Software
Auto Labelling
De-braid
Efficient Workspaces
Applicator Library
Hand Tools
Precise Twist
IDC
Quality Assurance and Testing
Please see our full approvals and quality policies webpage.
We accommodate a number of audits/vendor inspections by our key, blue-chip, customers and are independently audited by both BSI and UL on a regular basis. Customers can be confident that in addition to ISO and UL approvals, all of our production staff have been trained and certified to IPC/WHMA-A-620.
Underwriters Laboratory
Genalog's Underwriters Laboratory (UL) "Wiring Harnesses" certification (ZPFW2 and ZPFW8) under file no. E338838 gives us the ability to produce cable assemblies with UL labels, which is now a requirement for any customer subcontracting their cable harnesses where their end products are UL recognised. This is effective globally so please contact us if you need UL approved cable assemblies. Genalog also offers UL ZKLU8 - "Processed Wire - Component" under file no. E538229
IPC
IPC/WHMA-A-620 ensures that we adhere to this standard. It prescribes the practices and requirements for the manufacture of cable, wire and harness assemblies. The standard describes materials, methods, tests and acceptability criteria for producing crimped, mechanically secured and soldered interconnections. Also the related assembly activities (corresponding lacing/restraining criteria) associated with cable and harness assemblies.
ISO
Genalog is also proud of our ISO 9001:2015 approval. By rigorously enforcing an ever improving quality management system our customers can be satisfied of the highest level of service and supply.
Testing Facilities
Customers can be confident in the quality of the assemblies they receive. All goods are available to be 100% tested before leaving our premises. Additionally we have a vast array of equipment for testing various elements of a cable assembly, e.g. accurate pull testing, hi-pot voltage testing, digital microscope crimp quality inspection and many others. All of which can have the data logged for future reference.
Hi-pot Cirris 4250
Pull Test
Continuity
Crimp Inspect
Supply Chain Solutions
At Genalog we are able to supply manufactured cable assemblies in the same way as individual components through a whole host of purchasing programs such as KANBAN, POURS, JIT, Consignment stock and others. Customers can be confident that this will reduce their onsite inventory and also reduce their commitment to finished goods consequently resulting in an overall reduced commitment should assemblies be up-issued.
Call Off and Holding Orders
Standard holding order last for 12 months even for complete bespoke assemblies correspondingly fixing prices for far longer than components prices in the current global climate. Therefore let us know whatever schedule you require and we are ready to respond via phones, email, virtual meeting at all times during our working day.
We build in batches of 1 to 10000’s and supply harness to a whole raft of different markets, from very basic single wire assemblies to highly complex, laced looms for Military, Medical and Transport applications.
Custom Bagging
Tailored Order Services
Warehouse Storage
All Example Assemblies
Genalog Workshop Machinery, Tooling and Equipment
