GENALOG UK CABLE ASSEMBLY - WIRE HARNESS - PREPPED WIRE AND CABLE

OPTIONS ON A VAST SCALE FROM SIMPLE CRIMPING AND HOUSING TO COMPLEX LOOMS & BOX BUILDS

 

 

Cable Assembly & Box Builds


 

UK CABLE ASSEMBLY

Automated Tooling


 

UK CABLE ASSEMBLY

Supply Chain Programmes


 

UL CERTIFIED PRODUCT

Quality Approval & Test


 

GENALOG APPROVALS

Cable Assembly Harnessing & Box Builds


 

With our emphasis on offering the maximum supply chain solution, the ability for Genalog UK to manufacture cable assemblies and box builds has proved invaluable to many of our customers. The introduction of UL approval and ongoing investment in production equipment, production software and key personnel has strengthened our position in this market.

Our technical expertise and the advantageous pricing from our distribution partners, blended with our supply chain experience enables us to offer bespoke products with our second to none distribution service.

 

 

Wiring Looms


 

 

 

Box Builds


 

 

 

Pre-prepped Wire


 

Strip/Tin/Crimp Wire Prep

Therefore please see some examples of our assembly styles offered below, but they are by no means the limits of our capabilities, please ask if you need something not shown here...

IPC rated and highly skilled operator team on hand to manufacture to the utmost quality for all assembly/harness/loom styles, from the very simple earth wire to complex military/aerospace ruggedised cables.

Genalog will work directly with full supply chain including metalworkers to delivery a complete box build solution based on your drawings. BOM and design. See our supply solutions for standard 12 month holding options even for box build!

We are happy to put our automated equipment to good use 100% of the time, please enquire with your bulk cut, strip, tin, crimp enquiries. Ideal for those using UL rated Alpha-Wire, our wire and cable franchise.

COAX


 

COAX

Military Circular


 

MILITARY CIRCULAR

BNC


 

BNC

LVDS


 

CABLE ASSEMBLY HIROSE

IDC


 

CABLE ASSEMBLY UL

Modular/ARINC


 

ARINC

Hirose


 

HIROSE

Harwin Datamate


 

DATAMATE

Harwin Gecko


 

GECKO

Fan & Blower Prep


 

FANS

Molex


 

MOLEX

Header/Socket Cutting


 

CUTTING

Standard D-Type Looms


 

DTYPE ASSY

Custom Labelling


 

LABELLING

Precision Twisting


 

TWISTING

Automated Tooling and other Equipment


 

Helping make us as efficient and cost effective as possible is our dedication to the continual improvement to our production faculties. This could be from just expanding our ever growing (over 380 listed) range of tools consisting of applicators for automated machinery (see right) to bespoke job loading and management software developed in-house (Prodman).

All our machines undergo regular inspection and testing.

With this in mind it is more than likely we already have the tooling required for the job you need undertaking. We have automated production equipment for the following connector manufacturers: 3M, Tyco/Amp, Amphenol, Bel-Stewart (RJ styles), Cinch, Circuit Assemblies, Deutsch, Don Connex, FCI (JAE), Fischer, Glenair, Harting, Harwin, Hirose, ITT Cannon, JST, Kings Electronics, Lemo, Lumberg, Molex, ODU, Oupin, Radial, Samtec, Souriau, Takbro, Viking and Yamaichi and many more to various mil-spec.

Wire & Cable Cutting


 

Strip & Crimp


 

Precision Strip


 

Coax & Multicore Cable Multi-proccess Stripper


 

Schleuniger StripCrimp 200
Cosmic Large Gauge Cut
CRIMPING
Komax MIRA 440

Bespoke Software


 

Auto Labelling


 

A6200 Auto Label

De-braid


 

DE-BRAID

Applicator Library


 

Applicator Library

Hand Tools


 

Vast Tooling Array

Precise Twist


 

Twisting

IDC


 

IDC

Quality Assurance and Testing


 

Please see our full approvals and quality policies webpage.

We accommodate a number of audits/vendor inspections by our key, blue-chip, customers and are independently audited by both BSI and UL on a regular basis. Customers can be confident that in addition to ISO and UL approvals, all of our production staff have been trained and certified to IPC/WHMA-A-620.

Underwriters Laboratory


 

Genalog's Underwriters Laboratory (UL)  "Wiring Harnesses" certification (ZPFW2 and ZPFW8) under file no. E338838 gives us the ability to produce cable assemblies with UL labels, which is now a requirement for any customer subcontracting their cable harnesses where their end products are UL recognised. This is effective globally so please contact us if you need UL approved cable assemblies. Genalog also offers UL ZKLU8 -  "Processed Wire - Component" under file no. E538229

 

 

IPC


 

 

IPC/WHMA-A-620 ensures that we adhere to this standard. It prescribes the practices and requirements for the manufacture of cable, wire and harness assemblies. The standard describes materials, methods, tests and acceptability criteria for producing crimped, mechanically secured and soldered interconnections. Also the related assembly activities (corresponding lacing/restraining criteria) associated with cable and harness assemblies.

 

 

 

 

ISO


 

Genalog is also proud of our ISO 9001:2015 approval. By rigorously enforcing an ever improving quality management system our customers can be satisfied of the highest level of service and supply.

 

 

Testing Facilities


 

To ensure that our customers are confident in the quality of the assemblies they receive, all goods are 100% tested before leaving our premises. Additionally we have a vast array of equipment for testing various elements of a cable assembly, e.g. accurate pull testing, hi-pot voltage testing, digital microscope crimp quality inspection and many others. All of which have the data logged for future reference.

 

 

 

 

Hi-pot Cirris 4250


 

 

 

Pull Test


 

 

 

Continuity


 

100% Test

 

 

Crimp Inspect


 

Test & Inspection

Supply Chain Solutions


 

At Genalog we are able to supply manufactured cable assemblies in the same way as individual components through a whole host of purchasing programs such as KANBAN, POURS, JIT, Consignment stock and others. Customers can be confident that this will reduce their onsite inventory and also reduce their commitment to finished goods consequently resulting in an overall reduced commitment should assemblies be up-issued.

Call Off and Holding Orders

Standard holding order last for 12 months even for complete bespoke assemblies correspondingly fixing prices for far longer than components prices in the current global climate. Therefore let us know whatever schedule you require and we are ready to respond via phones, email, virtual meeting at all times during our working day.

We build in batches of 1 to 10000’s and supply harness to a whole raft of different markets, from very basic single wire assemblies to highly complex, laced looms for Military, Medical and Transport applications.

 

 

 

Custom Bagging


 

Custom Bagging, UL Labelling

 

 

Tailored Order Services


 

 

 

Warehouse Storage


 

Genalog Warehouses

All Example Assemblies

Genalog Workshop Machinery, Tooling and Equipment