Assembly Services

With our emphasis on “design-in” the ability to manufacture cable assemblies and box builds has proved invaluable to many of our customers. The introduction of UL approval and ongoing investment in production equipment, production software and key personnel has strengthened our position in this market.

Our technical expertise and the advantageous pricing from our distribution partners, blended with our supply chain experience enables us to offer bespoke products with our second to none distribution service.

cirrisAutomated production equipment has reduced manufacturing times and we are successfully securing business that may have otherwise gone offshore. Added to this every cable assembly manufactured in-house is inspected to specific approvals and tested using equipment such as the Cirris 1000H+ (capable of testing insulation resistance up to 1kV).

At Genalog we are able to supply manufactured cable assemblies in the same way as individual components through a whole host of purchasing programs such as KANBAN, POURS, JIT, Consignment stock and others. Customers can be confident that this will reduce their onsite inventory and also reduce their commitment to finished goods, resulting in an overall reduced commitment should assemblies be up-issued.assembly services 3

We build in batches of 1 to 10000’s and supply harness to a whole raft of different markets, from very basic single wire assemblies to highly complex, laced looms for Military, Medical and Transport applications.

Inspection of our facilities and capabilities is welcomed. We accommodate a number of audits/vendor inspections by our key, blue-chip, customers and are independently audited by both BSI and UL on a regular basis. Customers can be confident that in addition to ISO and UL approvals, all of our production staff have been trained and certified to IPC/WHMA-A-620.

loom1We have automated production equipment for the following connector manufacturers: 3M, Tyco/Amp, Amphenol, Bel-Stewart, Cinch, Circuit Assemblies, Cinch, Deutsch, Don Connex, FCI, Fischer, Glenair, Harting, Harwin, ITT Cannon, JST, Kings Electronics, Lemo, Lumberg, Molex, ODU, Oupin, Radial, Souriau, Takbro, Viking and Yamaichi. This is constantly expanding..

The “Wiring Harnesses” approval (ZPFW2 and ZPFW8) under file no. E338838. This gives us the ability to produce cable assemblies with UL labels, which is now a requirement for any customer subcontracting their cable harnesses where their end products are UL recognised.

As well as our ISO 9001 approval we can now offer the Component Recognition Program of Underwriters Laboratories Inc.

Our other equipment includes:

Schleuniger EcoStrip 9320

Schleuniger-EcoStrip-9320

 

High performance machine of processing stranded cables, wires, multi-conductor cables and flat ribbon cables.

 

 

Schleuniger EcoStrip 9300

Schleuniger-EcoStrip-9300

 

High performance machine of processing stranded cables, wires, multi-conductor cables and flat ribbon cables.

 

 

 

Schleuniger UniStrip 2300

Schleuniger-UniStrip-2300

 

Programmable stripping machine strips wires ranging in size from 0.03 – 6 mm² (32 – 10 AWG) and jacketed cables up to 5.5 mm (0.22“) in diameter.

 

 

 

Schleuniger OC 3300

Schleuniger-OC-3300

 

Automatic cable cutting for the processing of wires, tubing, flat ribbon cable and fibre optic cables. This flexible machine processes wire up to 16mm², cuts round material up to 12mm O.D. and cuts flat material up to 100mm wide.

 

 

Izumi Pneumatic Crimping Tool – AC-5N

AC5N

 

Capable of crimping several types of terminals up to 5.5mm² with interchangeable jaws. Bench mounted, air operated AC-5N is suitable for continuous crimping for production line.

 

MC1000

mc1000a

 

Purpose built strip cutter for socket strips and pin-headers. Various pitch and mounting styles are suitable.

 

 

 

The BSB1005B

bsb1005b

 

Purpose built machine to brush-out braid once stripped before any other operations can take place.

 

 

 

The Kormax 60R Rotary Jacket Stripping Machine

c_60r

 

A purpose built portable, semiautomatic jacket stipping machine with rotating blades and a high pull-off force.

 

 

 

The JQ6100 Digitak Cut to Length Machine

jq6100

A highly precise digital cut to length machine capable of handling wide variety of applications including tubing (various insulations), wires (soft and copper wires), hoses, ribbon cable and more.

So whether you’re looking for simple earth cables or highly complex cable looms please give us an opportunity to offer you a quotation.